The Influence of Microstructure on the Fatigue Crack Growth Rate in
ferrite-pearlite Steels in the Paris Region
Abstract
This paper presents a study on the effect of microstructure on the
fatigue crack growth rate (FCGR) in advanced normalised-rolled (NR) and
thermomechanical control process (TMCP) S355 steels in the Paris Region
of the da/dN vs. ΔK log-log plot. The environments of study were air and
seawater (SW), under constant amplitude sinewave fatigue loading.
Discussions were based mainly on the comparison between the crack path
in the TMCP and NR steels. Fundamentally, three phenomena: crack-tip
diversion, crack-front bifurcation and metal crumb formation were
observed to influence the rate of fatigue crack growth (FCG). The
prevalence of these phenomena appears to be a function of the nature of
the material microstructure, environment and crack-tip loading
conditions. The three factors appear to retard the crack growth by
reducing or re-distributing the effective driving force at the main
active crack tip. A crack path containing extensively the three
phenomena was observed to offer strong resistance to FCG. Increase in
the FCGR was observed with decrease in the crack-tip diversion angle,
branched-crack length and metal crumbs formed. In SW, the degree of the
electrochemical dissolution of the microplastic zone (or crack-tip
blunting) appears to be an additional factor influencing crack growth in
ferrite-pearlite (α-P) steel. This study, generally tends to present
microstructural features that strongly influenced FCGR in α-P steels in
the Paris Region both in air and SW. This work is very important in the
design of fatigue resistant steel.