Tuning Mobile Phase Properties to Improve Empty Full Particle Separation
in Adeno-associated Virus by Anion Exchange Chromatography
Abstract
In the past decade, recombinant adeno-associated virus (rAAV) has gained
increased attention as a prominent gene therapy technology to treat
monogenetic disease. One of the challenges in rAAV production is the
enrichment of full-rAAV particles containing the gene of interested
(GOI) payload. Herein, we demonstrated that by adjusting the mobile
phase properties of anion-exchange chromatography (AEX), Empty and Full
separation of rAAV was improved in monolith based preparative AEX
chromatography. When compared to the baseline method using NaCl, the
presence of tetraethylammonium acetate (TEA-Ac) in the AEX mobile phase
resulted in enhanced resolution (from 0.75 to 1.23) between Empty and
Full peaks by salt linear gradient elution, as well as increased the
percentage of full-rAAV particles from 20% to 36% and GOI genome
recovery (from 59% to 62%). Furthermore, a dual wash + step elution
AEX method was developed to harness TEA-Ac contribution on Empty and
Full separation in the first wash (wash1) step while removing TEA-Ac in
the second wash (wash2) step to ensure product safety. The resulting
optimized AEX purification method could be easily adapted in scaled-up
manufacturing and could also be applied to purification processes
involving other AAV serotypes facing similar Empty and Full rAAV
separation challenges.