Bioinspired polyimide film with fire retardant and gas barrier
properties by gravity-induced deposition of montmorillonite
Abstract
Flame retardants play a crucial role in improving the flame retardant
properties of polymer materials. In recent years, environmental problems
caused by flame retardants have attracted widespread attention. It is
urgent to use green and effective methods to prepare flame retardant
polymers. Bioinspired nanocomposites with layered structures seem to
provide an effective idea, but in general, the hydrophilic properties of
their raw materials limit their applications in certain fields. Here, we
prepared biomimetic composites with a layered “brick-and-mortar”
structure by gravity-induced deposition using polyimide as the polymer
matrix and montmorillonite (MMT) as the filler. The well-arranged
structures of the composite material could isolate oxygen and prevent
combustible gases from escaping. The gas barrier performance has been
greatly improved, in which the water vapor transmission rate (WVTR) and
the oxygen transmission rate (OTR) decreased by 99.18% and three orders
of magnitude, respectively. The flame retardant performance has also
been improved, and its limiting oxygen index can reach 67.9%. More
importantly, the polyimide matrix can be converted to water-insoluble by
thermal imidization of water-soluble poly (amic acid) salt precursors,
which endows the composites with low hygroscopicity. Such coating
containing MMT can protect against polyurethane (PU) foam from fire.
During the conical calorimetric test, the coated sample
self-extinguished, and the peak heat release rate, total heat release,
total smoke production is significantly decreased by 53.39%, 40.69%,
and 53.03%, respectively. Taking advantage of these properties, this
work utilizes a facile method to prepare biomimetic composites with low
moisture absorption, excellent gas barrier properties, and flame
retardancy, which have great application potential.