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Physical Modeling and Numerical Investigation of Fluid Flow and Solidification Behavior in a Slab Caster Mold using Hexa-furcated Nozzle
  • Kapil Kumar Sharma,
  • Rajneesh Kumar,
  • Pradeep Kumar Jha
Kapil Kumar Sharma
Indian Institute of Technology Roorkee Department of Mechanical and Industrial Engineering

Corresponding Author:[email protected]

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Rajneesh Kumar
Indian Institute of Technology Roorkee Department of Mechanical and Industrial Engineering
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Pradeep Kumar Jha
Indian Institute of Technology Roorkee Department of Mechanical and Industrial Engineering
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Abstract

Slag entrapment from metal-slag interface during continuous casting operation has been a major area of concern for steelmakers globally. The presence of inactive regions in the upper region of the mold poses another challenge. Proper flow behavior of the molten metal coming out of the nozzle in the mold is required to overcome these challenges. Nozzle design greatly affects the flow pattern of the molten steel inside the mold. The present investigation is an attempt to study the flow and solidification behavior in a slab caster mold with the use of a novel designed hexa-furcated nozzle (HFN) using numerical investigation results. The casting speed and submerged entry nozzle (SEN) depth are varied to study the effect of these parameters on minimizing the inactive zones in the mold and the steel/slag interface fluctuations. The results show that the interface fluctuation increases at higher casting speed and lower SEN depth. The RTD analysis is also performed for different cases to investigate the flow behavior. The validation of the fluid flow and RTD curve inside the computational domain is carried out with the use of physical modeling.
01 Aug 2023Submitted to Heat Transfer
01 Aug 2023Review(s) Completed, Editorial Evaluation Pending
01 Aug 2023Submission Checks Completed
01 Aug 2023Assigned to Editor
12 Aug 2023Reviewer(s) Assigned
11 Sep 2023Editorial Decision: Revise Minor
03 Nov 20231st Revision Received
03 Nov 2023Review(s) Completed, Editorial Evaluation Pending
03 Nov 2023Submission Checks Completed
03 Nov 2023Assigned to Editor
05 Nov 2023Reviewer(s) Assigned
22 Nov 2023Editorial Decision: Accept