Digging deeper into HEK293 metabolism: Growth inhibitory metabolic
byproduct production in fed-batch cultures and their control
Abstract
Human Embryonic Kidney 293 (HEK293) cells are currently one of the
preferred host cell lines for production of biologics, specifically, AAV
based viral vectors. These fast-growing cells consume significant
amounts of nutrients and often convert them into byproducts such as
lactate and ammonia. In fed-batch cultures, accumulation of lactate and
ammonia to high levels can inhibit cell proliferation. In this study, we
demonstrate that lactate and ammonia accumulation alone doesn’t fully
explain the growth inhibition observed in HEK293 fed-batch cultures.
Growth inhibition was noted even when the residual levels of these
byproducts were well controlled. Instead, we show that several
previously unknown compounds accumulate in HEK293 cell fed-batch
cultures, some of which can inhibit HEK293 cell growth either
individually or synergistically. Many of these newly identified
compounds are intermediates or byproducts of amino acid catabolism. When
residual levels of the source amino acids for these novel byproducts
were controlled in the low concentration range (~1mM) in
HEK293 fed-batch cultures, lactate accumulated to higher levels, causing
growth inhibition. This prompted the need for employing HIPDOG control
strategy for lactate management. In HIPDOG cultures, controlling the
source amino acids at low concentrations resulted in lower accumulations
of the corresponding growth-inhibitory byproducts when compared to the
control HIPDOG conditions with typical levels of amino acids. This led
to higher viable cell densities (VCD) and viabilities in low amino acid
conditions. Strategies that reduce byproduct accumulation, whether
classical or novel byproducts, in HEK293 fed-batch processes can result
in enhanced VCDs potentially leading to higher volumetric
productivities.