Monitoring of the biotechnological production of dihydroxyacetone using
a low-field 1 H NMR spectrometer
Abstract
The concept of sustainable production necessitates the utilization of
waste and by-products as raw materials, the implementation of
biotechnological processes, and the introduction of automated real-time
monitoring for efficient use of resources. One example is the
biocatalyzed conversion of the reusable by-product glycerin by acetic
acid bacteria to dihydroxyacetone (DHA), which is of great importance to
the cosmetic industry. The application of compact spectrometers enables
the rapid measurement of samples while simultaneously reducing the
consumption of resources and energy. Yet, this approach requires
comprehensive data preprocessing and, on occasion, multivariate data
analysis. For the process monitoring of the production of DHA, a
low-field 1H nuclear magnetic resonance (NMR)
spectrometer was implemented in on-line mode. Small-volume samples were
taken from a bypass and transferred to the spectrometer by an
autosampler. Complete analysis within minutes allowed real-time process
control. To this purpose, reliable automated spectral preprocessing
preceded the creation of a univariate model. The model enabled the
acquisition of process knowledge from chemical kinetics and facilitated
the tracking of both substrate and product concentrations, requiring
independent calibration. As a second multivariate approach, principal
component analysis was utilized to monitor the process in a
semi-quantitative manner without the necessity for calibration. The
results of this study are beneficial for real-time monitoring
applications with the objective of exerting control over the process in
question, while minimizing expenditure.