Experimental Study on Crack Initiation in Fish-eye Region for SLMed
Ti-6Al-4V in High Cycle Fatigue Regime
Abstract
Fish-eye morphology is commonly observed in the very high cycle fatigue
(VHCF) regime of additively manufactured Ti-6Al-4V alloys. However, its
occurrence and implications have been less extensively studied in the
high cycle fatigue (HCF) regime. In this paper, the fatigue performance
and relationship between fish-eye morphology, fatigue life, and stress
amplitude of selective laser melting (SLM) Ti-6Al-4V alloys were
investigated in the HCF regime. Additionally, an in-depth analysis
revealed that crack initiation in hot isostatic pressing (HIP) treated
Ti-6Al-4V alloys predominantly occurs at facets, with a relationship
identified between crack initiation sites and localized oxidation.
Finally, based on the stress intensity factor (∆𝐾), a mechanistic model
is proposed to explain the crack initiation and propagation behavior
associated with fish-eye morphology in the HCF regime.