Thermo-mechanical fatigue behaviour of an additively manufactured
nickel-based superalloy: experiments and crystal plasticity modeling
Abstract
Thermo-mechanical fatigue (TMF) tests were carried out for additively
manufactured nickel-based superalloy GH4169 with different printing
directions. Selective-laser-melting specimens were subjected to a
mechanical strain amplitude of 0.8% at temperature 350-650°C, under
both in-phase (IP) and out-of-phase (OP) conditions. The research
results indicate that the TMF life of horizontally printed samples is
significantly longer than that of vertically printed samples.
Furthermore, the TMF life under OP conditions is higher than that under
IP conditions, with the isothermal fatigue life falling between the two.
A crystal plasticity finite element model was established to simulate
TMF cyclic deformation, taking into account the influence of plastic
dissipation energy. The developed model is able to capture the features
of asymmetry of stress-strain responses and initial hardening followed
by softening. It was found that the strain distribution pattern is
closely correlated with the shear bands generated by crystal slip, and
some grains undergo premature softening.