Numerical evaluation of temperature fields and residual stresses in butt
weld joints and comparison with experimental measurements
Abstract
This paper presents a novel numerical model, based on the Finite Element
(FE) method, for the simulation of a welding process aimed to make a
two-passes V-groove butt joint. Specifically, a particular attention has
been paid on the prediction of the residual stresses and distortions
caused by the welding process. At this purpose, an elasto-plastic
temperature dependent material model and the “element birth and death”
technique, for the simulation of the weld filler supply over the time,
have been considered within this paper. The main advancement with
respect to the State of the Art herein proposed concerns the development
of a modelling technique able to simulate the plates interaction during
the welding operation when an only plate is modelled, taking advantage
of the symmetry of the joint; this phenomenon is usually neglected in
such type of prediction models because of their complexity. Problems
arising in the development of this modelling technique have been widely
described and solved herein: transient thermal field generated by the
welding process introduces several deformations inside the plates,
leading to their interaction, never faced in literature. Moreover, the
heat amount is supplied to the finite elements as volumetric generation
of the internal energy, allowing overcoming the time-consuming
calibration phase needed to use the Goldak’s model, commonly adopted in
literature. The proposed FE modelling technique has been established
against an experimental test, with regard to the temperatures field and
to the joint distortion. Predicted results showed a good agreement with
experimental ones. Finally, the residual stresses distribution in the
joint has been evaluated.