Model-based calibration of a gas sensor array for on-line monitoring of
ethanol concentration in Saccharomyces cerevisiae batch cultivation
Abstract
The ethanol concentration in batch cultivation with the yeast S.
cerevisiae was predicted on-line using a gas sensor array. Head space
samples were pumped past the gas sensors array every five minutes for 10
seconds and the voltage changes of the sensors were measured. For the
calibration procedure no off-line sampling was used. Instead, a
theoretical model of the process has been applied to simulate the
ethanol production at any given time. However, the kinetic parameters of
the simulation model are unknown at the beginning of the calibration. It
will be demonstrated that these kinetic parameters of the theoretical
process model can be acquired from the response of the gas sensor array
alone. The calculated parameters result in a simulation model that is at
least as accurate as a model whose parameters are acquired by least
squares fitting to off-line measurements. The root mean square error of
calibration as well as the percentage error for validation sets was
below 0.2 g/L and 7 %, respectively. The obtained results indicate
that, the model-based calibrated gas sensor array can be a cheap
alternative to other tools that are used for monitoring yeast
cultivations such as spectroscopy based methods.