Multifluid model (MFM) simulations have been carried out on liquid-solid fluidized beds (LSFB) consisting of binary and higher-order polydisperse particle mixtures. The role of particle-particle interactions was found to be as crucial as the drag force under laminar and homogenous LSFB flow regimes. The commonly used particle-particle closure models are designed for turbulent and heterogeneous gas-solid flow regimes and thus exhibit limited to no success when implemented for LSFB operating under laminar and homogenous conditions. A need is perceived to carry out Direct Numerical Simulations of liquid-solid flows and extract data from them to develop rational closure terms to account for the physics of LSFB. Finally, a recommendation flow regime map signifying the performance of the MFM has been proposed. This map will act as a potential guideline to identify whether or not the bed expansion characteristics of a given polydisperse LSFB can be correctly simulated using MFM closures tested.

In the present work, computational fluid dynamics study of stirred tanks of three sizes (20L, 400L and 5000L) provided with helical coils has been carried out. Various design parameters (impeller diameter, type and clearance) and operational parameters (Reynolds Number and Power per unit volume) have been varied and their effect on process side heat transfer coefficient has been studied. CFD model is validated with experimental work of Cummings and West[9] and in house experimentation. Design settings of D/T=0.5, C/T=0.33 for PBTD450 resulted in maximum heat transfer (5440 W/m2K for P/V=1000 W/m3). For constant RPM and constant D/T (Constant Reynolds Number), Increasing the power number of impeller increased process side HTC at the cost of increased power requirement (decreasing efficiency). In such cases, proper selection of impeller system needs to be made based on the requirements of heat removal and optimizing parameters such as product yield, product quality etc.